Water, Water Everywhere: Maximizing Oil Field Produced Water Use in West Texas

By Scott W. Tinker

Texas has an opportunity to continue as the leader in oil and gas production for decades to come. To do so, industry and the state must manage and productively use the significant volume of water that gets produced along with the oil and gas.

Permian oil and gas production is vital to U. S. transportation and power generation. Each day the Permian Basin produces about 6 million barrels of oil (~ 45% of U.S. supply) daily, which industry refines to produce gasoline, diesel, jet fuel and myriad other products.

The basin also produces about 26 billion cubic feet of natural gas (~ 22% of U.S. supply), which industry processes for industrial, residential, commercial and transportation use. In addition, natural gas has become the backbone of Texas power generation and is increasingly being called on for “behind the meter” electricity generation for data centers.

Associated with oil and gas, each day the Permian basin produces over 20 million barrels of salty water! North Dakota, Oklahoma, Appalachia and other regions also produce significant water along with oil or natural gas. In Texas, industry reuses what it can, then transports and disposes the remainder into deep or shallow rock formations, which changes subsurface pressure conditions and can induce earthquakes.    

A decade ago, as the State Geologist of Texas, I worked with the Texas Legislature, industry, and academics to create TexNet at the Bureau of Economic Geology (BEG). BEG maintains over 200 seismometers tracking earthquakes across Texas and makes the data publicly available.

The Railroad Commission of Texas, which regulates oil and gas activity, uses TexNet to help mitigate earthquakes, while still allowing for production of oil and gas.

A similar program should be created for produced water. Rather than continue to reinject the water, industry would use water desalination (desal) technologies to clean up about half of the volume, creating hundreds of millions of gallons of fresh water daily. The remaining volume of salt water would help reduce earthquakes.

Rather than dumping the cleaned-up water in the Pecos River, why not put it to beneficial use? What could benefit from that much fresh water in Texas? Data centers. But their demand would be easily satisfied.

Nonfood crops. Farmers grow hundreds of thousands of acres of cotton in nine counties less than 50 miles north of Permian oil and gas production. Cotton farmers currently use about 50% rainwater and 50% irrigation from the Ogallala, the largest U.S. aquifer. In Texas, Ogallala recharge rates—the natural process where surface water percolates down to replenish aquifers—are much lower than rates of withdrawal. Thus, the Ogallala in Texas is in decline and nearing depletion, which would mean the end of cotton in the Panhandle. Nothing would make China and Brazil, who are competing with the U.S. in cotton, happier.

Does the water math work? Daily cotton irrigation volumes during the growing season are      greater than daily produced oilfield water in West Texas. In the off season, desalinated produced water could be stored in lined surface reservoirs. A second cotton growing season could even be possible. Produced water reuse would significantly reduce pressure on the Ogallala Aquifer and extend its productive life.       

Does the dollar math work? Today, desal costs two to three times that of water disposal, owing to the energy and infrastructure required. But, as earthquakes continue to grow in frequency and magnitude—risking industry license to operate—produced water is being moved farther for disposal, resulting in increased costs.

By contrast, with economies of scale and technology improvements, the cost of desal will come down. Factoring in avoided seismic risk, regulatory certainty, long-term water supply stability, and public license for industry to operate, the economics make sense.

What is needed from each sector? Leadership.

State government could support farmers by helping with the cost of water. State regulators, like the Texas Commission on Environmental Quality (TCEQ), must accelerate water desal permitting approvals.

The Federal government could support testing of various desal technologies to accelerate water cleanup at scale; loans to build water pipelines from oil wells to cotton fields; and an independent testing lab to ensure water quality.

Industry, including oil and gas and tech, must desal produced water at scale, build water pipelines, and support water tracking to verify systemwide water volumes. This will gain public trust and provide regulatory integrity.

Texas can lead the way with a practical energy-environment-economy win-win-win.

Dr. Scott W. Tinker was State Geologist of Texas for 24 years and is Professor Emeritus and Director Emeritus at UT Austin.

This article was originally published by RealClearEnergy and made available via RealClearWire.

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21 Comments
June 10, 2026 6:15 pm

It’s about time!
As a summer engineer I attended frac’d wells in Wyoming – in 1967.

Reply to  Nicholas Schroeder
June 11, 2026 7:13 am

But did those wells ever express their appreciation for your attendance? :-))

Hint: “tended” versus “attended”.

June 10, 2026 6:25 pm

Worked at Tolk station which pumped its make up water from the Ogalala
Biggest burden on the Ogalala is agriculture, cotton, beef, dairy.
$/AF is the key.
Pay what market says, quit giving it away.

Rgappa
Reply to  Nicholas Schroeder
June 11, 2026 5:31 am

Nick How the heck are ya? I’m currently working on a couple of TX data centers. We are working with water treatment companies on systems to clean up the frac water. Lot’s of it available.

Reply to  Rgappa
June 11, 2026 11:15 am

Retired to Springs.
Stirring the pot.

Reply to  Rgappa
June 11, 2026 12:21 pm

Shaw let me go after Comanche 3 start up wrapped. Looks like they are having some fun.
Tolk, Samuel, Keiwit.
Keiwit Olathe let me go after Cherokee operator training spring 2015.
Are you still in Denver? If you come this way maybe lunch.

Reply to  Nicholas Schroeder
June 11, 2026 9:48 am

People were worrying about the Ogallala since before I was in graduate school in the mid 1970s. While there have been some policy changes regarding groundwater use, these have not been sufficient to reverse the slow decline of the aquifer. There are only three viable alternatives: 1. employ precision, drip irrigation that raises water use efficiency from 40 to 60% from conventional systems to 95 to near 100% efficiency (i.e., almost every drop of water transpires through the plant rather than evaporate directly from the soil. 2. Shift to lower cost but highly variable dry land agriculture, completely weather dependent. or 3. Abandoned some lands from further agricultural production (technically based on soil productivity, land slope, Ogallala formation variability, etc., as well as the economic viability of the individual Farmer)

Since data centers are concentrated high value, high dollar operations, I could see that desalinization of produce water might for them be economically viable, but even with data center economics, treatment and concentrated by disposal will have significant technical challenges.

June 10, 2026 7:05 pm

Industrial & mining: 0.9 % to 1.3%

June 10, 2026 9:19 pm

A 10,000 BPD gas-to-liquids plant could utilize off gas and would produce about 1MM LB/Hr of 600# steam and 1MM Lb/hr of 600# steam. You could run the steam through a topping turbine to make some electricity and bring the steam down to a useful pressure for a MSF desal plant. Haven’t done a mass balance but I bet you could produce over 2 1/2 million gallons of water per hour. The only real question would be what to do with the left over brine.

June 10, 2026 9:38 pm

This is not sea water. It contains hundreds of poisonous/carcinogenic trace chemicals – from the oil and from frac fluid additives (compounded from frac fluid re-use) that would have to be polished out for even sub potable ag supply. I have only a basic understanding of desalinization, but the water quality here would undoubtedly add to costs. I read the article twice and didn’t see this mentioned.

Has the alternative of drilling more, modern, better constructed, better spaced, salt water disposal (SWD) wells, been considered? The Permian drive mechanism is solution gas, with reservoir pressure dropping from the get go. Water production increases from subsequent lift installations/operation, even as oil production drops, but the rates history shows us to be near a parabolic water production max. This makes sense, as – even trans Iran war – new well economics are at $ trading levels at best, and evaluation of trans/post pandemic total Permian oil production shows it to be maxxing out later this year. So, disposal well modernization might be enough to ease the basin into it’s unstoppable, mid ’20’s Hubbert’s curve, oil and gas decline.

Mr.
Reply to  bigoilbob
June 10, 2026 11:00 pm

Yeah but what would Tommy Norris (Billy Bob Thornton) in “Landman” do?

John XB
June 11, 2026 2:56 am

To do so, industry and the state must manage and productively use…”

Yes, yes – just what it needs, politicians and bureaucrats on the case. That always works so well.

Reply to  John XB
June 11, 2026 9:56 am

Agreed. As implied in my other long comment elsewhere in this section, this is a long-standing problem that many companies and organizations have been working for quite a long time, but there is no need for a bunch of ignorant politicians or bureaucrats to intervene with ham fisted legislation or regulations. The gentleman‘s article comes across as an activist, practically fact-free screed attempting to push a certain viewpoint, faster than necessary. Time, technology and economics may eventually make the greater reuse rather than disposal of this water feasible.

June 11, 2026 7:10 am

Translation of this first paragraph in the above article:
“Texas has an opportunity to continue as the leader in oil and gas production for decades to come. To do so, industry and the state must manage and productively use the significant volume of water that gets produced along with the oil and gas.”

This “opportunity” is a basic call—likely originated by the oil industry and its Congressional lobbyists—for taxpayers to cover most, if not all, of the costs of managing and “disposing” of toxic brine inevitably produced from extracting oil and gas from underground reservoirs . . . costs that rightly should be borne by the industry, not the taxpayer.

Sage advice: when anyone claims the government is here to help, the first thing to do is grab your wallet!

Reply to  ToldYouSo
June 11, 2026 10:05 am

Current reuse and disposal costs are tolerable, so I see no reason to suggest that the industry is lobbying to be required to desalinate rather than dispose of produce water. This would add substantially to the cost of producing oil and would likely impact the viability of aging or marginal wells. As I read the piece, it seemed as though the author was a bit of a geological environmentalist, pushing for government mandates to require desalinization rather than disposal. In either case, your impression or mine, I concur that any solution must not be imposed by the government. Overtime, technology and economics might improve the picture, but there is no need to rush forward for a solution. In the same vein, the US has already carried out the folly of wasting over $1 trillion since 2010 quickly and forcibly installing worthless, wind and solar power operations.

June 11, 2026 9:35 am

This is an interesting advocacy piece, with easily discernible principles, but as many such problems go, the answers are not so neat and clean. Basically it comes down to economic and technological viability and geography. (also by the way note that the earthquake risk is really negligible because these largely occur where people do not live and the magnitudes are low enough to potentially cause little or no damage.) Now for my analysis:

**Produced Water in the Permian Basin: Salinity, Treatment Challenges, Economics, and Geographic Constraints**

Produced water—the saline brine byproduct of oil and gas extraction—is generated in massive volumes in the Permian Basin of Texas. Current output ranges from approximately 12–22+ million barrels per day (bpd), with water-to-oil ratios typically averaging 3–5 barrels of water per barrel of oil (and higher in parts of the Delaware Basin, up to 10+:1 in aging wells).

Salinity, measured as Total Dissolved Solids (TDS), is a primary obstacle to beneficial reuse. Median TDS values for Permian produced water commonly fall in the 120,000–154,000 mg/L range (roughly 120–154 g/L), with broader reported ranges of 20,000–300,000+ mg/L. This makes it typically 3–4 times saltier than seawater, which has a standard average TDS of about 35,000 mg/L. Values are dominated by sodium chloride, with variations by sub-basin (higher in the Midland Basin), formation, and well age.

Full desalination and treatment to standards suitable for agriculture or urban/municipal use (beyond cheaper partial treatment for oilfield recycling) faces steep technical and economic hurdles. Advanced treatment costs are estimated at $2–$4 per barrel for agricultural quality and $4–$7+ per barrel for drinking water standards, far above basic saltwater disposal (~$0.60–$0.70/bbl) or internal fracking reuse ($0.75–$1.50/bbl). Seawater desalination benchmarks are significantly lower, often in the $0.15–$0.24/bbl delivered range for large plants. Higher salinity in produced water reduces recovery rates (often ~50% or lower), increases energy use, generates more concentrated brine waste, and requires extensive pretreatment for organics, metals, and scaling.

At a water-to-oil ratio of ~4:1, mandating full treatment for all produced water would add roughly $8–$16+ per barrel of oil produced (or higher at upper cost estimates). With current WTI oil prices around $89–$92/bbl and Permian breakeven costs for existing wells at $30–$40/bbl (new wells ~$55–$65/bbl), this added expense would represent a large fraction—or exceed—operating margins for many operations. Associated natural gas production, which is oil-driven in the Permian, would face similar proportional cost pressures. Such requirements would threaten the economic viability of a significant portion of Permian production without major subsidies, technological breakthroughs, or offsets like mineral extraction from brine.

Geography compounds these challenges. The Permian is located in arid West Texas, distant from major urban demand centers (300–500+ miles to Dallas, Austin, San Antonio, or Houston) and many viable agricultural areas. Pipeline transport adds substantial capital and operating costs, while trucking is prohibitive at scale. Local irrigation users have low willingness-to-pay (~$0.70–$1.07 per barrel equivalent), insufficient to cover full treatment plus delivery. This situation is analogous to Texas wind power development, where resources in sparsely populated western regions required massive transmission investments (e.g., the multi-billion-dollar CREZ lines) to reach load centers. However, produced water differs as a costly byproduct rather than a low-marginal-cost generation source, with additional complexities around brine disposal (no ocean outfall), regulatory standards, and volume variability tied to oil output.

In summary, while technically feasible and with ongoing pilots and research (notably by the Texas Produced Water Consortium), large-scale treatment of Permian produced water for external agricultural or urban reuse remains economically challenging. Disposal and internal recycling dominate due to cost realities. Advances in treatment efficiency, rising disposal constraints, and water scarcity could improve prospects over time, but current economics and logistics favor keeping most water management within the oilfield.

Reply to  pflashgordon
June 11, 2026 3:38 pm

Thanks for doing the relevant arithmetic. The Permian can’t handle those extra costs. So, you either improve SWD capacity, or reimburse those “sparcely populators” for earthquake swarm costs. More likely, delay and deny, to continue to artificially prop up production profiles, to facilitate M&A. When the remaining outfits go rabbit ears (maybe in slow mo., maybe not), the (mostly unfunded) asset retirement costs – as with gold, copper, coal – will be communized upon the rest of us.

Reply to  bigoilbob
June 12, 2026 5:40 am

Bob, as i’m sure you know, in Texas:
”Texas Railroad Commission rules require operators to plug inactive or depleted wells within 12 months of becoming inactive, and the agency’s State Managed Plugging Program handles wells left by bankrupt or noncompliant operators using industry-funded and state/federal resources. Requirements for Plugging Inactive Wells:
General Regulations

  • Operators must plug inactive or depleted oil and gas wells within 12 months of the well becoming inactive.
  • This requirement is enforced by the Texas Railroad Commission (RRC).

State Managed Plugging Program

  • The RRC administers the State Managed Plugging Program to address wells left by bankrupt or noncompliant operators.
  • This program utilizes a combination of industry-funded resources and state/federalsupport to manage the plugging of orphaned wells.

Funding Sources

  • The program is funded through:
  • The Oil and Gas Regulation and Cleanup Fund, which is supported by the oil and natural gas industry.
  • Federal grants, including significant funding from the Infrastructure Investment and Jobs Act.

Compliance and Monitoring

  • The RRC monitors the status of wells and ensures compliance with plugging requirements.
  • Wells that are deemed orphaned are prioritized for plugging based on factors such as age, condition, and environmental risks.

Summary of Key PointsRequirementDetailsTimeframe for Plugging12 months after becoming inactiveProgram AdministrationState Managed Plugging Program by RRCFunding SourcesIndustry funds, state funds, federal grantsMonitoringRRC oversees compliance and prioritization
These regulations are crucial for protecting public safety and the environment from the hazards posed by abandoned wells. “

That said, P&A of the wells is only the tip of the iceberg. Plugging wells protects groundwater and geologic formations, but it does not address surface and near surface damages and the abandoned oilfield equipment and pipelines. Surface owners need to be smart when leasing for oil and gas development, requiring complete restoration or removal upon field abandonment. Unfortunately, for marginal value lands due to soils and climate, surface and minerals owners are more than happy to get the royalty checks with little or no regard for the future. In places such as West Texas, New Mexico and the Badlands of Western Oklahoma, most of the historic era oil&gas sites may never be cleaned or remediated — a permanent blight on the landscape. Settlements of lawsuits by surface owners against operators usually yield settlements that are tied to lost productivity. On marginal lands, these amounts are minimal, never enough to cover true site restoration.

On this, we agree.

Reply to  pflashgordon
June 12, 2026 8:10 am

I do. These regs – here and elsewhere – are mostly ignored. Why? Most of the US asset retirement liability is for:

  1. Wells shut in, or only nominally producing/injecting, in Trumpian YUGE legacy fields. Many, for many decades.
  2. Tens of thousands of long lived, low rate, shale wells, currently producing, each with 7 $ figure /well plug/abandon costs, with no cash lockboxed or insurance policied for the work.

As for #1, it’s annual Kabuki theater between the regulators and production execs, with we company petroleum engineers caught in the middle. Every year we submit a P&A budget. Every year we hear back, “We see the problem but this isn’t a good yea, because [fill in the blank]”. So, we go to the regulators and tell them that these wells might be returned to production, these other wells might be recompleted, most of that group over there might be part of a [fill in the blank again] project, and we will monitor pressures/fluid level/ casing integrity on the remaining (which is mostly why we have engineering techs). We might or might not offer up a few subsurface sacrificial lambs. Using a combo of low level bribes (lots of wet, free, lunches) and bullying – we make twice what they do and select accordingly – we get most/all of what we want.

Number 2 gets handled because the wells are on – even though it is plainly intended that the surviving entities will pull rabbit ears and fade away when the time comes (Venoco Inc, typical example). And the majors and NOC’s get to shirk based on their being too big to fail. If you want to see how well that works, take a tour of Former Soviet Union and Venezuelan oilfield trash cans.

Bob
June 11, 2026 5:01 pm

I thought the seismic concerns were from fracking. This post seems to be saying that water comes to the surface during the oil and gas pumping process and is considered waste. Is that right? The other issue is the waste water is injected into the ground and is responsible for seismic activity. Is that right? If so it makes no sense to not use that water productively. Are there other recoverable things the waste water could provide, minerals? Yes there will be costs but if we are producing a usable product and solving environmental issues at the same time it seems like a good trade off.

Reply to  Bob
June 12, 2026 4:53 am

In Oklahoma, frac swarms are from aqueous hazardous waste – usually frac fluid that has been used over and over – being injected into too few Arbuckle formation antique hazardous waste disposal wells. In the Permian Basin, apparently it is from the produced water that will increase as a fraction of the total fluid produced throughout the life of the well. In sedimentary reservoirs we usually reinject this, or if offshore, clean it up a little and outfall it. But the shale formations will not accept the volumes required, so it must be trucked/pipelined off for SWD injection elsewhere.

In general, almost no aqueous oilfield fluids can be practically polished enough for ag use. The bad stuff is soluble, and hard to pull out.