Chinese EV Battery Ejector. Source Facebook, fair use, low resolution image to identify the subject.

Burning Battery Ejectors: The Latest Chinese EV Safety Innovation

Essay by Eric Worrall

What could possibly go wrong?

The new, unusual solution to EV fires: High-speed battery ejection

New technology has been demonstrated in China that sees an electric vehicle’s battery rapidly ejected to keep occupants safe from an imminent fire.

At an event earlier this month, new technology was demonstrated on Chery’s iCar 03 that can see a vehicle’s high-voltage battery ejected 3-6 metres away within a second of thermal runaway being detected.

It’s ejected from the vehicle using a gas generator, much in the same way as an airbag works, with the idea to get the battery away from vehicle occupants before it catches fire.

In the demonstration video, shared across Chinese media including cnBeta, the battery is ejected with a bang into a nearby pit and then quickly shrouded.

However, there are naturally concerns over the high-speed ejection of a battery weighing potentially several hundred kilograms.

Read more: https://www.carexpert.com.au/car-news/the-new-unusual-solution-to-ev-fires-high-speed-battery-ejection

My first thought was, surely this is a joke. But if it is a joke, someone has gone to a lot of trouble to make it look real.

MGUY has responded in his usual measured way to this latest EV safety innovation.

A burning EV battery is essentially a thermite bomb. Adding a gas catapult to the thermite bomb turns the vehicle battery into a short range thermite bomb launcher.

Would this EV innovation be legal in countries which restrict gun ownership? Imagine if Europe’s violent street gangs got their hands on such weapons.

To be fair the explosive battery ejector system likely does improve safety for the vehicle occupants. Probably not so much for any unlucky pedestrians walking past when the ejection system is triggered.

I’m kind of lost for words on this latest EV innovation. I mean I once thought of publishing this idea on WUWT as an April fools joke, but I decided not to, because I thought the idea was too stupid to trick anyone.

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Scarecrow Repair
September 23, 2025 2:13 pm

Not to mention that heaving a half ton of batteries that far means anything in the way, like, say, another vehicle, a building, or a parking garage wall, is going to create its own impact.

It would probably be safer to install zero-zero ejection seats for the passengers.

Reply to  Scarecrow Repair
September 23, 2025 2:16 pm

It would probably be safer not to own an EV, just my 2c

Scissor
Reply to  Krishna Gans
September 23, 2025 2:27 pm

Some Ting Wong

Jeff Alberts
Reply to  Scissor
September 23, 2025 5:25 pm

Bang den ow.

Reply to  Jeff Alberts
September 24, 2025 1:21 am

First lol of the day.
Thanks.

(I know, small things tickle a small mind.)

MarkW
Reply to  Scarecrow Repair
September 23, 2025 5:01 pm

It would probably be safer to install zero-zero ejection seats for the passengers.”

Not if you are already in that parking garage.

Jeff Alberts
Reply to  MarkW
September 23, 2025 5:27 pm

They could call it the Darwin Ejection System, improving the gene pool one ejection at a time.

Reply to  Jeff Alberts
September 24, 2025 4:48 am

Yeah but what goes up will still come down. Idiots foolish enough to buy worse-than-useless EVs would likely cause a pile up when they come down into highway traffic…

Jeff Alberts
Reply to  AGW is Not Science
September 24, 2025 6:29 am

A slight azimuth adjustment would rectify that situation.

Scarecrow Repair
Reply to  MarkW
September 23, 2025 5:37 pm

Still safer. Still only affects the (former) occupants.

Reply to  Scarecrow Repair
September 24, 2025 4:49 am

And all occupants of other vehicles that end up in the resulting pile up when they “land” in the middle of a road or highway…

MarkW
Reply to  AGW is Not Science
September 24, 2025 6:52 am

Not to mention their car, that is still barreling down the highway at the same speed it was before the passengers were “ejected”.

Reply to  MarkW
September 24, 2025 4:24 am

Well, there’s levels of peril. Would you prefer instant death via a broken neck or to be burned alive?

Reply to  AGW is Not Science
September 24, 2025 11:33 am

Or the hydrogen cyanide gas produced might kill you quickly, or the hydrogen fluoride gas (when inhaled) will get you in 24 hr or so.
Nasty stuff !!

I’m still trying to picture a ~ 1000lb battery being ejected … the inertia of the thing could be deadly even if not on fire. Likewise, if the EV was moving at the time you would lose all control: it becomes an unguided missile.
However, from what I’ve read, most fires occur while charging (ie at rest).

Leon de Boer
Reply to  Scarecrow Repair
September 24, 2025 4:40 pm

It would be illegal in Australia for a number of public safety reasons but I was thinking same thing why not install ejector seats … what could possibly go wrong 🙂

What I was impressed with is someone was dumb enough to actually build this thing.

Bryan A
September 23, 2025 2:16 pm

There’s the high velocity impact potential on anything near by (other cars, pedestrians, buildings)
Then there’s the Bomb aspect
Then there’s the prospect of that bomb stopping under another EV and causing further thermal runaway in that vehicle.
Then there’s the problem of exiting the car as the battery allowing for door unlock is gone

MarkW
Reply to  Bryan A
September 23, 2025 5:03 pm

Set up the electronics so that the signal to unlock the doors precedes the signal to eject the battery. Or perhaps a small battery with enough power to run the basic electronics for a minute or two.

Reply to  MarkW
September 24, 2025 4:54 am

Better yet, set up the electronics to eject the occupants a short distance vertically as soon as they attempt to start the EV. Then the land on top of it and can run away if it starts to self-immolate. Protects everyone not stupid enough to buy an EV from the consequences of the EV buyer’s stupid decision.

ScienceABC123
Reply to  Bryan A
September 24, 2025 8:19 am

Now that’s how a hardware engineer thinks!

Edward Katz
September 23, 2025 2:20 pm

Just let a few of these flying batteries hit pedestrians or other vehicles and the personal injury lawyers will have a field day, especially if the vehicle manufacturers are made to shoulder the blame.

September 23, 2025 2:25 pm

And you though driving behind a gravel truck was bad…

MarkW
Reply to  Fraizer
September 23, 2025 5:04 pm

All EVs are required to travel single file.

Reply to  MarkW
September 24, 2025 4:55 am

But the battery eject appears to be to the side…needs to be to the rear.

mleskovarsocalrrcom
September 23, 2025 2:38 pm

Too many scenarios where this could cause more damage or injury to the car and its’ occupants or others. Car lands on its’ side after accident …. does it launch up and fall back down on the car? Car lands on the ejection side where does the battery go and does the explosion lift the car? Car stops with off ejection side blocked do passengers have to exit over burning battery? Battery ejects burning battery under a full fuel tanker, other car, or into a building? The nightmare is endless.

Rick C
Reply to  mleskovarsocalrrcom
September 23, 2025 4:00 pm

The battery ejects on a crowded multilane highway while car is going 70 mph. The ensuing multivehicle pile-up could be quite deadly. This is an epically bad idea that should never have been allowed to even get to the prototype stage.

September 23, 2025 2:39 pm

What if the battery swells and then does not leave the vehicle and the explosion to eject the battery actually cause the secondary explosion of the battery itself. Have people lost their minds?

MrGrimNasty
September 23, 2025 2:51 pm

This cannot possibly be serious (and if it is it could never be used)?

The potential of injury to other people and damage to other cars/property is far too high, as is the likely presence of some obstruction like a kurb, car, street furniture etc. that would prevent full ejection and could even send the car rolling in the opposite direction.

Or would it be under driver control, but then you know the problem?

https://youtu.be/Dlr0xSYOieM

Bryan A
Reply to  MrGrimNasty
September 23, 2025 3:21 pm

All you’ll get is this message on the Dash Display
Please exit the vehicle

请下车
Qǐng xià chē

Randle Dewees
September 23, 2025 3:23 pm

Seems like random nonsense out of China, not to be taken seriously.

I see that “China” is doing a “Manhattan Project” orbital solar power beaming to earth … project. That should be interesting to watch.

Reply to  Randle Dewees
September 23, 2025 6:19 pm

Was it China or one of the other Asian countries in the 007 movie, “Goldeneye” ??

John Hultquist
September 23, 2025 3:27 pm

After the first fire and sinking of a ship at sea, I suggest it
makes sense on an ocean transport to place the EVs on the top deck on a catapult. The videos would be in great demand.
The idea of this post is as crazy as net zero or pineapple on pizza.

Sparta Nova 4
Reply to  John Hultquist
September 24, 2025 8:41 am

I like pineapple on pizza.

observa
September 23, 2025 3:30 pm

Is there a demo planned and a petition for Minister Bowen to make this safety measure compulsory? Is Albo on the blower to Xi about retrospectivity and recalls? This is bigger than Covid and where is my Gummint on this dire threat to the kiddies and fluffy kittens?

Reply to  Eric Worrall
September 23, 2025 6:21 pm

No Eric.. all bushfires are caused by “Climate Change”.. surely you know that by now. ! 😉

September 23, 2025 3:48 pm

This sounds like Wile E Coyote’s latest invention. 😉

Scarecrow Repair
Reply to  Paul Hurley
September 23, 2025 4:12 pm

If they don’t market this under the Acme brand, they’re even bigger idiots.

Bob
September 23, 2025 4:24 pm

It must really suck to be on the other side.

ScienceABC123
September 23, 2025 4:32 pm

Wouldn’t ejecting a battery on fire be analogous to throwing a Molotov cocktail? Seriously, some ideas are best left written down on paper, wadded up, and tossed in the trash.

Forrest Gardener
September 23, 2025 6:52 pm

Good heavens. Whatever happened to all the assurances that electric car batteries were safe and effective? Perhaps this means that they can be made even safer and more effective.

Bryan A
Reply to  Eric Worrall
September 24, 2025 9:01 am

And a gasoline tank never loses capacity overtime. 22 gallon tanks still hold 22 gallons 20 years later.
It also weighs 400 times less than a battery

MarkW
Reply to  Bryan A
September 24, 2025 9:08 pm

I suspect the gas would be a bit skunky after 20 years.

September 23, 2025 8:27 pm

From the Carexpert website quoted in the article, it is stated that:

“It’s possible that, should this technology come to production vehicles, it’ll be accompanied by cameras and radar to ensure a battery isn’t ejected at speed into neighbouring pedestrians and vehicles.”

“Neither the Chinese Vehicle Collision Repair Technical and Research Center nor Joyson Electronics have published any more information about this technology, so it’s unclear whether there are any plans for it to be offered to automakers.”

So, there’s no need to get your knickers in a twist. (wink)

September 24, 2025 12:18 am

Guys, its obviously a joke! And quite a good one. Even if it is a bit late in the year.

Reply to  michel
September 24, 2025 3:53 am

The Chinese calendar is different from ours.

Reply to  Krishna Gans
September 24, 2025 8:46 am

. . . and isn’t this the Chinese year of the Fool?

rovingbroker
September 24, 2025 5:03 am

I noticed this ad under the story …

Arthritis? It Can Be Fixed In 3 Days! Get The Recipe Here

… same source as the battery ejector?

John XB
September 24, 2025 8:27 am

Will the ejection be initiated automatically when overheating/fire occurs?

If so, since most BEV fires occur when the vehicle is parked, that would rocket burning batteries into other parked vehicle, the neighbour’s garden, and other areas spreading the fire. Will be very good in tunnels, on ferries.

Reply to  John XB
September 24, 2025 12:19 pm

What goes up, must burn down.

Sparta Nova 4
September 24, 2025 8:37 am

Many EVs have the batteries below the cabin floor. Fun to watch those eject, eh?

Sparta Nova 4
September 24, 2025 8:39 am

I can see this creating the equivalent of a domino rally.
Congested traffic, bumper to bumper.
One car ejects. The mass lands on the second that now ejects. Rinse, spin, repeat down miles and miles of traffic.

Hey. That would make a great movie!

Reply to  Sparta Nova 4
September 24, 2025 12:21 pm

I was going to make a crack about “The Domino Effect”.
Glad I waited. 😎

September 24, 2025 8:40 am

This is the best signal EVER that the Western world has nothing to fear from “the advancements of science and technology” coming out of China. No wonder they are spending so much effort and money to obtain Western technology and IP!

/sarc

Bruce Cobb
September 24, 2025 9:55 am

No problem. If the battery ejects, then just yell out “Watch out for the flying battery!”

Reply to  Bruce Cobb
September 24, 2025 12:23 pm

Or include a loudspeaker in the system that would yell “Fore!!”.
(Do they still say that in golf?)

Sparta Nova 4
Reply to  Gunga Din
September 24, 2025 1:33 pm

Many golf courses offer EVs for the golfers.

R.Morton
September 24, 2025 12:42 pm

I can just see it now: multiple vehicle pileup on the freeway, and then this thing ejects its battery into another pile of cars next to it, and then EVERYONE goes up in flames. They just didn’t think this thing through AT ALL…

September 24, 2025 2:11 pm

What are the chances this thing can be remotely triggered..?

Rational Keith
September 26, 2025 11:59 am

Sure, kill someone on the sidewalk, start a building on fire, start an adjacent car on fire.

What marketing idjit thought it up?